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New Safety Challenge Questions now posted! Click on Safety Challenge to view them.

On January 2, 1990, the federal government adopted 29CFR 1910.147, the Control of Hazardous Energy. The more common name for this standard is Lockout/Tagout. The premise of the standard was simple; each employee should be able to control their own safety while performing servicing or maintenance of machines and equipment. Each individual in the workplace should be trained to one of three levels of competency and only the employees trained to the level of Authorized could perform lockout.

As we enter our 18th year since that standard has been adopted, we are finding that there are still serious problems understanding the regulation, developing a solution for the standard and implementing solutions. In 2005, the most frequently cited federal OSHA standard was 29 CFR 1910.147, the Control of Hazardous Energy, and Lockout/Tagout. From October 2004 to September 2005, OSHA conducted 6622 workplace inspections, and assessed industry $46,985,059.00 in proposed fines and penalties. Fines for lockout violations totaled $2,806,026.00 or 6% of the total dollars fined. There were 3,452 citations for lockout violations with an average dollar figure of $812.00 per citation.


Where is the lockout point in the image?

So what is the problem and why after 15 years is lockout the number one most frequently cited regulation? Why does this seem so complicated? Is it understanding the standard or is it behavior? How does engineering and workplace design factor into lockout? What role does management play into this problem? So many questions to answer, and all of them play a part in why lockout is the most frequently cited regulation.

In the Services section, there is a more detailed discussion of lockout tagout. It will include tips on developing and implementing effective lockout programs and perhaps answer some other questions that you might have about lockout. It also provides you an opportunity to ask us questions that you might have, including specific questions about effective equipment design and installation for good lockout, or questions about the procedure to follow. In addition, one of the Safety Challenge questions is directly related to lockout, so take the challenge, and see how good your lockout/tagout skills are.

 

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